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Diamond powders are extremely hard abrasive tools that are used for cutting, finishing, grinding, and polishing ultra-hard materials. These ultra-hard materials that are manipulated include materials like ceramics, glass, stone, titanium, superalloys, etc. However, these powders are sometimes also used for the processing of optics. Furthermore, the diamond powder is obtained from the natural diamond, which is the hardest mineral, man-made diamond, which is the toughest man-made mineral, and sometimes cubic boron nitride, which is second to diamond in terms of its sturdiness.
Applications
Diamond powders are mainly known for their high
internal strength and toughness. Besides the polishing and lapping of solid
materials, these powders also include applications comprising saw blades for
cutting stone and cement. They are also used in grinding wheels in the
automotive and aerospace industries. Their uses also include the drill bits in
oil, mining, and gas exploration.
Types of Diamond Powder
There are two main diamond powders mostly used for
different applications. These types include diamond micron powder and mesh
diamond. Let’s have a look at both of these types provided by the abrasive diamond powder exporter.
Diamond Micron Powder
The diamond micron powders basically represent the
ultrafine diamond crystals. These crystals are micronized into compact particle
size distributions, making them apt for various applications, such as fine
grinding, lapping and polishing, and even sintering into polycrystalline
diamond compacts. The varied sizes are generally geared towards the requirement
of your application.
Mesh Diamond
The mesh diamond is also known as the saw grit, and
they are basically the coarser diamond crystals. They are used for applications
that require an aggressive abrasive operation. Furthermore, the mesh diamonds
are obtainable in a variety of grades that are categorized as per the shapes,
toughness, as well as friability of the crystals. The acquired size, however,
is obtained from running the material via the mesh sieves, and this is why they
are named the mesh diamond.
Diamonds Obtained from the Mesh Sieve
There are different mesh sieves that render
different sizes and shapes of the diamond as per the requirement. Look at the
following examples.
Irregular Shapes
Diamond powders with irregular shapes have low
toughness yet high friability. These diamonds have good properties and are also
quite economical. They are efficient enough to smooth out the hard material
surfaces.
Semi-Irregular Shapes
Diamonds that come out of the sieve with
semi-irregular shapes have low intrinsic toughness. Moreover, they also have an
incredible value for less demanding abrasive applications.
Strong and Blocky Crystals
The diamonds with strong and blocky crystals require
fewer levels of inclusions. These crystals are perfect for most demanding
applications that need longer lives.
Semi-Blocky Crystals
These diamond crystals are known to have angular
shapes and medium toughness. They are optimal for such applications that need
crystal breakdown to accomplish any operation.
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